In this article, we explore the critical role Acoustic Vehicle Alert Systems (AVAS) play in electric vehicle (EV) safety. You'll learn how these systems help mitigate the risks posed by quiet EVs in urban environments, where pedestrians and cyclists may not hear them approaching. We’ll dive into the challenges engineers face in balancing safety with comfort, ensuring AVAS systems comply with global regulations while minimizing noise pollution. Discover how cutting-edge vibro-acoustic simulation can optimize AVAS design, reduce testing costs, and accelerate development—ultimately leading to safer, more sustainable vehicles.
As engineers of electric vehicles (EVs), it's a pivotal time for your industry as it looks to scale and ensure that zero-emission vehicles replace the internal combustion engine. In addition to the environmental benefits, EVs provide performance improvements, including quicker acceleration and quieter operation due to the electric drive shaft.
However, the lack of noise, especially at low speeds, while pleasant for the driver, is a hazard. Audio cues have traditionally alerted people that a vehicle is approaching, but EVs’ silence threatens the safety of pedestrians and other vulnerable road users. Additionally, with people increasingly distracted by their phones, this further increases the likelihood of an accident occurring in busy urban settings. Highlighting the risk, research in the UK identified that pedestrians are twice as likely to be hit by an EV versus a gas-powered vehicle.
The problem is more acute at lower speeds, as once an EV reaches 30 kph (18-20 mph), the noise generated by tires alerts users. To address safety concerns, regulations have been introduced mandating the use of AVAS systems. And while legislation varies between countries, most require alert sounds for EVs traveling below 30 kph to reduce accidents.
AVAS produces artificial driving warning sounds to alert pedestrians and other vulnerable users like cyclists of an EV's approach, presence, direction, and departure. The system emits sounds; to be effective, the loudspeakers are fitted in the front and the rear of the vehicle.
Engineers must balance sound that provides adequate warning without disturbing the surrounding environment or negatively impacting the driving experience. The ability to mitigate noise and vibrations is an increasingly important performance indicator that impacts consumer purchasing decisions. As such, it’s vital that manufacturers detect any potential acoustic problems caused by interior or exterior noise as early in development as possible.
This means companies must abandon the traditional late-stage test procedure in favor of a modern approach that optimizes the AVAS by evaluating different speaker locations, and sound designs. The system must comply with regulations in each country and operate effectively in all conditions and driving scenarios. Each EV model’s AVAS needs thorough evaluation to balance meeting regulatory standards, keeping pedestrians safe, and delivering an enjoyable driving experience.
Given how vital AVAS are to modern roadway safety, the rigorous testing and vetting of these systems early in the design phase is paramount. EV manufacturers need a way to assess noise and vibration behavior in every scenario the vehicle may encounter—a requirement that traditional physical prototyping can only meet at higher cost. Enter vibro-acoustic simulation: The technology equips engineers with your own “virtual acoustic chamber” to analyze and predict all interior and exterior noise and vibration criteria at every stage of the design cycle. This means you can get EV designs right the first time while simultaneously eliminating the need for costly physical prototypes to test and evaluate AVAS. The benefits include:
Most critically, through simulation engineers can efficiently balance the dueling priorities of external safety requirements and interior comfort. Once these competing needs are met, the roadway to automotive innovation awaits.
One organization seizing this opportunity is Nissan Motor Corporation. They [1] partnered with ESI to overcome the challenges of AVAS testing with vibro-acoustic simulation—below is a snapshot of the success we’ve realized together.
As mentioned, the regulatory environment is a complicating factor in AVAS testing. Regulations govern criteria such as the frequency content and the level of the sound emitted. It’s imperative that AVAS sounds comply with vehicle speed, be audible in real-world conditions, and meet specific frequency requirements.
Simply adjusting the volume is not the answer, as it can cause unnecessary noise pollution in areas where the emission was sufficient; instead, companies must utilize technology innovations that predict how the noise generated will move from the speaker to the different evaluation points. Our VA ONE platform enabled Nissan to do exactly that.
The solution integrates various modeling methods to cover the full frequency spectrum, helping engineers achieve sound balance with vehicles that adhere to the myriad noise regulations while ensuring passenger comfort.
Using the established Source-Path-Receiver approach, we defined:
ESI VA One is a single environment for vibro-acoustics analysis and design, covering the full frequency spectrum through a set of seamlessly coupled and proven modeling methods. Engineers achieve optimal design productivity without the need to deploy separate solutions requiring training for different user interfaces and data exchange between environments.
Massimiliano CalloniVibro-Acoustic Product Marketing Manager, ESI Group
VA ONE allowed Nissan to predict how the source would produce sound in different real-world conditions, directions and frequencies. The company then created an acoustic Boundary Element Method vehicle model and, through a series of tests, determined that it could pinpoint the ideal speaker location. It also provided critical insights to optimize vehicle development.
Nissan noticed a dip in the frequency response function on the vehicle’s front left microphone, which was being replicated in simulation. Investigation suggested interference between the speaker under the car and the noise reflecting off the front tire. Had this issue only come to light during the typical late-stage test procedure, it’s likely Nissan would have failed to meet the expected AVAS performance. However, by uncovering it early in the design phase, they were able to test potential fixes and ultimately changed the speaker’s orientation to reduce the dip in transfer function.
Our Nissan partnership illustrates that vibro-acoustic simulation is a critical component of AVAS success. By predicting how sound travels to various evaluation points, manufacturers can optimize speaker placement and accelerate the design process while ensuring regulatory compliance and reducing test costs.
Say goodbye to the days of revving engines. As EV adoption continues, there will be increasingly fewer audio cues to alert vulnerable road users to vehicle movement. This puts the onus on automotive engineers to proactively address safety concerns early in the development process without compromising on passenger comfort.
Vibro-acoustic simulation is an essential technology in this effort, providing unparalleled insight into vehicle noise and vibration behavior at every stage of the design cycle. Not only does this accelerate development and ensure regulatory compliance, it also helps companies meet sustainability goals. Simulation eliminates the need to build multiple physical prototypes, reducing resources, costs and manpower, while also substantially decreasing testing mileage.
It’s the safety benefits that deserve the most recognition, however. With hybrid and electric vehicles posing twice the pedestrian safety threat as their gas-powered counterparts, the technology’s ability to mitigate this risk can’t be overstated.
As automotive engineers, the power is in your hands. VA ONE offers a unified platform for you to perform accurate predictive noise and vibration assessments early in the design cycle—ensuring you enhance EVs’ acoustic performance.
It’s an exciting time in the electric vehicle industry, where the only constant is change. With that in mind, register for the ESI Live Automotive digital conference to hear from industry expert Massimiliano Calloni and share your thoughts on how we can shape the future of driving together.
Denise is a seasoned media and communication professional with over 15 years of experience in the IT industry, spanning logistics and asset management software to system simulation and virtual prototyping (CAE & PLM). With a deep passion for technological innovation and sustainability, Denise is a steadfast ambassador and fervent advocate for Virtual Prototyping, utilizing her extensive expertise to steer companies through the conundrum of terminology in the era of digital and AI. As the Sr. Marketing Content Specialist at ESI, Denise creates insightful publications that help businesses understand the technologies, methodologies, and value of shifting from physical to virtual prototype testing – a transition that is facilitated through the utilization of CAE software, augmented with immersive tools and hybrid AI technologies.